Nitrogen plants (AGU 2 400.35)

(Equipment / Material)

Model Number: АГУ 2 400.35

Condition: New

Made in: Russia

Location or Storage Country: Russia

Location: Russia / Pskov

Service Engineering Support: Yes

Warranty: No

Price: Call for price

Description:

Nitrogen gasification unit AGU 2400.35 (mobile) is designed for safe conversion of liquid nitrogen into a gaseous state and supplying it under specified pressure and temperature to a well, pipeline or other process equipment.

Overview:

The mobile gasification unit allows for injecting gaseous nitrogen into the well, aerating and displacing the liquid. Gradually, the density of the well fluid and the bottomhole pressure decrease, which causes the flow of oil and gas from the formation.
At the same time, the explosion safety of work is significantly increased, and the ease of regulation and control of the process is ensured in a wide range of pressures and flows. Combining nitrogen injection with coil tubing is especially effective - for cleaning the borehole, bottom hole at low reservoir pressures. In wells with a horizontal section, the use of this technology contributes to effective cleaning of the wellbore and eliminates the problems of sedimentation of mechanical impurities during circulation (propane after hydraulic fracturing). In this case, the use of nitrogen gas lightens the liquid column when flushing the well and increases the flow rate.

Appointment

The use of nitrogen gas helps to increase the production rate of the wells and, in general, the production of the field.

In addition, experts consider the use of gaseous nitrogen as one of the most effective methods for carrying out service operations:

creation of an inert environment in reservoirs during the repair and maintenance of wells and natural gas storage facilities;
purging of technological systems and pipelines, their pressure testing, conservation and explosion protection.

Thus, the scope of the ASU includes the development, maintenance and repair of oil and gas wells and pipelines. The unit can be used independently and in conjunction with a complex of coiled tubing equipment.

First ASU 2 400.35 PSKOVTEHGAZ® designed, released, tested and shipped in 2017. All these works took only 112 working days .

Technical characteristics of the ASU 2 400.35 unit and its components:

one	Working pressure of injection of gaseous nitrogen (at the outlet of the unit), MPa	35 ± 10%
2	Maximum (peak) nitrogen injection pressure, MPa	40 ± 10%
3	Nitrogen injection capacity, nm ³ / min; n.m ³ / hour:
	maximum (when two pumps are running)	40 ± 10% 2400 ± 10%
	minimum * (when one pump is running)	20 ± 10% 1200 ± 10%
	* when using a frequency converter, minimum performance	6 nm ³ / min (360 nm ³ / hour)
four	Nitrogen gas outlet temperature, ° С
	maximum at 2400 nm ³ / hour	+ 20 ± 10
	maximum at 1200 nm ³ / hour	+ 150 ± 10
five	Installation weight, kg, no more	15000
6	Overall dimensions, mm, no more
	length	6060
	width	2440
	height	2740
7	Diesel generator set (DGS)
	model	GMGen GMJ165 (150kVA)
	output voltage	AC, 400 / 230V, 50 Hz
	output power of main application, kW	120
	standby output power, for 1 hour every 12 hours, kW	132
eight	Thermal module (TMVG) with a control system (utilizer of thermal energy of exhaust gases),
	designation	TMM-TMG.90.01.000
	rated maximum power, kW	90
	at water consumption, m ³ / hour	eight
	temperature of the coolant at the inlet, ° С	80
	temperature of the liquid heat carrier at the outlet, ° С	90 ± 2
	inlet gas temperature, ° С	500
	outlet gas temperature, ° С	120
	exhaust gas consumption, kg / s	0.21
nine	Cryogenic pumping unit (ANK)
	model	ANK-EE-30.35
	working discharge pressure, MPa	35
	maximum productivity of one unit, l / min	thirty
	minimum capacity of one unit **, l / min	nine
	** when using a frequency converter
	number of units in the installation, pcs.	2
10	Atmospheric Cryogenic Liquid Evaporator:
	model	IKZH-Av-900.35.00.000
	working pressure, MPa	35
	productivity, nm ³ / min; n.m ³ / hour:	up to 150 ± 10%; 900 ± 10%
	weight, kg	230
	overall dimensions, mm, no more:
	length	3780
	width	2400
	height	2160
eleven	Liquid cryogenic liquid preheater:
	model	IKZH-V-2300.35.02.000
	working pressure, MPa	35
	productivity, nm ³ / min; n.m ³ / hour:	up to 40 ± 10%; 2400 ± 10%
	coolant	ethylene glycol, ES Compleat ^тм , Premix 50/50
	filling volume of the heat carrier (heat exchanger tank / entire system), l	47/195
	minimum coolant temperature (operating) with TMVG / without TMVG, ° С	+ 65 / + 2
	maximum coolant temperature (operating) with TMVG / without TMVG, ° С	+ 92 / + 108
	maximum power consumption, kW	90
	weight, kg	91
	overall dimensions, mm, no more:
	length	530
	width	400
	height	526
12	Cryogenic liquid oil heater:
	model	IKZH-V-2300.35.03.000
	working pressure, MPa	35
	productivity, nm ³ / min; n.m ³ / hour:	up to 40 ± 10%; 2400 ± 10%
	coolant oil	AMT-300T
	filling volume of the heat carrier (heat exchanger tank / entire system), l	35/80
	minimum coolant temperature (operating), ° С	-40
	maximum coolant temperature (operating), ° С	+200
	maximum power consumption, kW	45
	weight, kg	110
	overall dimensions, mm, no more:
	length	590
	width	4600
	height	526
13	Cryogenic vessel (not included in the package)

Comparison of models of evaporative nitrogen plants from different manufacturers

No.	Parameter name	JR 7 0	A100-40	ASU 2 400.35 PSKOVTEHGAZ ®
one	Maximum nitrogen injection pressure, MPa	69	up to 70	40 ± 10%
2	Productivity, m³ / min	up to 85	up to 85	up to 83
3	Nitrogen outlet temperature	+15 ... + 21 ° С	t ° env. environment minus 20 ° С	Up to + 150 ° С, regardless of ambient temperature Wednesday
four	Liquid nitrogen pump	ACD Cryogenics ASD 3- GUPD , piston (USA)	Hydra Rig NP 200, piston (USA)	ANK-EE-30.35, 2 pcs. , piston (PSKOVTEHGAZ®, Russia)
five	Booster centrifugal pump	ACD AC-18 (USA)	HP 02966, Centrifugal (USA)	Not
6	Liquid nitrogen evaporator	Cryoquip WWP-1 45-10 (USA)	HHC02963 (USA)	Atmospheric cryogenic liquid evaporator (AT1) from a finned tube with fans IKZH-Av-900.35 (PSKOVTKHEGAZ®, Russia)
7	Purity of nitrogen gas	99.9	99.9	99.9
eight	Operating temperature	from -40 to + 45 ° С	from -40 to + 40 ° С	from -40 to + 50 ° С
nine	Installation weight without nitrogen, kg, no more	34,000	10,000 - without a vehicle	Up to 15,000
10	Producing country	China	Assembly - Belarus, production - USA	Russia

Company Profile

Псковтехгаз

Locations: Russia / Pskov

Main Products/Services: Equipment designed to work with air separation products

Registration: Russia / Pskov