Hydraulic Hammer Rock Breaker Parts

Hydraulic hammer rock breaker division of our company provides spare parts suitable for Epiroc, Rammer, DNB, Atlas Copco, MTB, Krupp, MSB, Allied, Montabert, CP and others.

MTB RAMMER SANDVIK MSB Hydraulic Hammer Rock Breaker SPARE PARTS

Here are the main parts of a hydraulic hammer breaker:

1. Cylinder – Houses the piston and provides the main structure.
2. Piston – Moves up and down to deliver impact energy.
3. Tool (Chisel) – The working end of the breaker that makes contact with the material.
4. Front Head – Holds the chisel and absorbs impact.
5. Back Head – Contains nitrogen gas for energy storage.
6. Accumulator – Stores hydraulic energy and reduces pressure spikes.
7. Valve Body – Controls hydraulic flow for piston movement.
8. Bushings – Guide and support the chisel, reducing wear.
9. Side Bolts – Secure the breaker housing together.
10. Seals and O-rings – Prevent hydraulic fluid and gas leaks.
11. Diaphragm – Separates gas from hydraulic fluid in some models.
12. Retainer Pin – Holds the chisel in place within the front head.
13. Hydraulic Hoses and Fittings – Deliver hydraulic fluid to and from the hammer.
14. Lubrication System – Provides grease to reduce wear on moving parts.
15. Through Bolts – Keep the housing and internal components securely fastened.
16. Mounting Bracket – Connects the hammer to the excavator or carrier.

Each part works in coordination to deliver powerful impacts, making hydraulic hammers essential tools in construction and demolition.

If you’re in the market for top-quality, non-OEM spare parts for leading hydraulic hammer brands such as #Epiroc, #Rammer, #DNB, #AtlasCopco, #MTB, #Krupp, #MSB, #Allied, #Montabert, #Sandvik, and look no further. Merit offers a comprehensive range of aftermarket parts to keep your hydraulic hammer running at peak performance in the most demanding applications.

Merit’s non-OEM hydraulic hammer rock breaker parts are engineered to fit seamlessly into hydraulic hammers, rock breakers, and other heavy-duty equipment, providing a cost-effective solution without compromising on quality. Our extensive inventory includes high-durability pistons, bushes, chuck housings, tie bolts, seal kits, diaphragms, cylinders, and retainers—all meticulously crafted to match or exceed OEM standards.

Why Choose Merit’s Non-OEM Hydraulic Hammer Parts?

1. Superior Quality for Less: Get high-quality, aftermarket hydraulic hammer parts at a fraction of OEM prices. With exacting standards, Merit parts are designed to endure heavy use and harsh conditions.
2. Comprehensive Range for Major Brands: Our parts are compatible with a wide range of industry-leading brands, including Epiroc, Rammer, Atlas Copco, and Montabert, ensuring you get precisely what you need for each equipment model.
3. Unmatched Reliability and Performance: From seal kits for optimal fluid retention to tie bolts and bushingsbuilt for longevity, each component is engineered for exceptional reliability, helping you minimize equipment downtime and increase productivity.
4. Fast Delivery and Consistent Availability: We understand the cost of downtime, so our parts are readily available for prompt dispatch. We keep a robust stock to ensure you can access the parts you need when you need them.
5. Support and Expertise: Our dedicated team has in-depth knowledge of hydraulic hammers and rock breakers, ready to assist you with part compatibility and product recommendations to keep your equipment working like new.

Applications of Merit Parts for Hydraulic Hammers

Whether in construction, mining, demolition, or quarry applications, Merit’s non-OEM hydraulic hammer parts meet the high demands of today’s industry. Keep your rock breaker running efficiently with aftermarket parts designed for high-impact tasks.

Upgrade your hydraulic hammer performance with Merit—the name you can trust for quality, reliability, and value in non-OEM hydraulic hammer parts.

Case Study: Enhancing Hydraulic Breaker Hammer Performance with MERIT Seal Kits

Overview

A prominent construction company in the USA faced frequent downtime and escalating maintenance costs due to hydraulic breaker hammers operating in harsh conditions. Issues such as fluid leaks, inconsistent pressure, and component wear led to reduced productivity and increased repair frequency. Seeking a reliable solution, the company turned to MERIT, recognized as a trusted provider of high-quality seal kits designed specifically to handle the demanding requirements of hydraulic breaker hammers.

Objective

The primary objective was to extend the lifespan of the hydraulic breaker hammers by minimizing fluid leaks, ensuring consistent performance, and reducing maintenance costs. MERIT’s advanced seal kits were chosen due to their proven track record in the industry and their commitment to solving durability issues with precision-engineered solutions.

Challenges

The following challenges were identified in the field:

1. Intense Operational Demands: The hydraulic hammers were used in heavy-duty applications, subject to high pressures, rapid cycling, and frequent impact, which placed extreme demands on seals.
2. Frequent Leakages: Standard seals often wore out quickly, leading to fluid leaks, loss of pressure, and degraded performance over time.
3. Costly Downtime: Breakdowns due to seal failures resulted in extended downtime and frequent repairs, driving up costs.

Solution

The construction company selected MERIT seal kits, known for their ability to withstand challenging conditions and extend equipment lifespan. Key attributes of MERIT’s seal kits include:

• Enhanced Durability: MERIT’s seals are manufactured with premium-grade materials that resist wear, high pressures, and heat, which are common in hydraulic breaker hammers.
• Precision Fit and Leak Prevention: The kits feature seals with precision-engineered dimensions, ensuring an optimal fit that prevents leaks and maintains consistent pressure during heavy-duty operations.
• Comprehensive Compatibility: Designed to suit a range of breaker hammer models, MERIT seal kits provided a versatile solution, eliminating the need for constant part replacements and extending the maintenance cycle.

Implementation

MERIT seal kits were installed across multiple hydraulic breaker hammers in the company’s fleet, including models from various manufacturers. The installation process was straightforward due to the precise fit of the seals, allowing the maintenance team to replace old seals without any need for additional modifications.

The use of MERIT seal kits resulted in immediate improvements:

1. Reduced Leakages: The MERIT seals significantly reduced fluid loss, maintaining hydraulic pressure and ensuring stable performance across extended hours of operation.
2. Extended Service Intervals: With durable, high-quality seals, the maintenance intervals were extended, saving time and reducing the frequency of costly repairs.
3. Enhanced Equipment Performance: Hydraulic hammers equipped with MERIT seal kits operated more efficiently, with fewer interruptions and better overall reliability.

Results

After implementing MERIT seal kits, the construction company noted significant improvements:

• Reduction in Maintenance Costs: The frequency of repairs and replacements dropped by over 30%, translating into substantial savings.
• Increased Uptime: Reduced breakdowns led to higher equipment availability, improving productivity on job sites.
• Improved Operator Satisfaction: Operators noted that the hammers maintained consistent performance with fewer interruptions, contributing to smoother and more efficient operations.

Conclusion

The adoption of MERIT seal kits proved transformative for the construction company’s hydraulic breaker hammers, showcasing MERIT as a top problem solver in the field. By addressing critical issues related to durability, leak prevention, and fit, MERIT seal kits provided a robust, reliable solution that extended the lifespan of the equipment and improved operational efficiency. This case reinforces MERIT’s reputation as a leader in high-performance seal kits tailored for the toughest hydraulic applications.

MERIT: Excellence in Hydraulic Hammer Parts

Discover the difference with MERIT’s range of hydraulic hammer spare parts. Designed for maximum durability and precision, our collection includes pistons, bushings, chisels, and seals. These parts are compatible with industry-leading brands such as #Epiroc, #Rammer, #AtlasCopco, #MTB, #Krupp, #Allied, #Sandvik, and more.

MERIT’s commitment to quality ensures your equipment performs at its best, project after project.

Rammer 3288E – Suitable for carriers in the 26 to 42 tonne range.

Rammer 2577E – Suitable for carriers in the 21 to 32 tonne range.

Rammer 2166E – Suitable for carriers in the 16 to 26 tonne range.

Rammer 2155E – Suitable for carriers in the 14 to 26 tonne range.

Rammer 4099E – Suitable for carriers in the 36 to 55 tonne range.

Epiroc HB 3600 – Known for its heavy-duty performance in demolition and excavation tasks.

Epiroc SB 152 – Ideal for excavators in the 1.9 to 4.5 tonne range.

Epiroc SB 302 – Suitable for excavators in the 4.5 to 9 tonne range.

Epiroc SB 452 – Designed for excavators in the 6.5 to 13 tonne range.

Epiroc SB 552 – For excavators in the 9 to 15 tonne range.

MTB 215 ST – Suitable for excavators in the 26 to 32 tonne range.

MTB 255 ST – Designed for excavators in the 32 to 39 tonne range.

MTB 125 ST – Ideal for excavators in the 16 to 22 tonne range.

Sandvik BR3288i – Suitable for carriers in the 26 to 42 tonne range.

Sandvik BR4099i – Designed for carriers in the 36 to 55 tonne range.

Sandvik BR5011i – For carriers in the 45 to 65 tonne range.

Sandvik BR9033i – Ideal for heavy-duty applications

Atlas Copco SB 102 – Known for its durability and high performance.

Atlas Copco SB 153 – Ideal for excavators in the 1.5 to 3 tonne range.

Atlas Copco SB 203 – Suitable for excavators in the 3 to 5 tonne range.

Atlas Copco SB 303 – Designed for excavators in the 5 to 8 tonne range.

Atlas Copco SB 403 – For excavators in the 8 to 12 tonne range.

Krupp HM 55 – Known for its high impact energy and durability.

Krupp HM 75 – Popular for its reliability and performance.

Krupp HM 85 – Well-regarded for its efficiency in various breaking tasks.

Krupp HM 130 – Suitable for heavy-duty applications.

Krupp HM 960

Allied 750CS – Known for its high single blow energy and compact design.

Allied 770CS – Offers high productivity with lower noise levels and simplified maintenance.

Allied 9000 Series – Designed for heavy-duty applications with high impact energy.

Allied 11000 Series – Ideal for large-scale demolition and rock-breaking tasks.

Хидравличен чук за разбиване на скали – резервни части за Epiroc, Rammer, Sandvik, MTB, Allied, Chicago Pneumatic, DNB, Okada, MSB, Furukawa, Stanley, Bretec, Atlas Copco, Krupp и други.

Ние сме фирма “Мерит” – вашият надежден партньор в доставката на висококачествени резервни части за хидравлични чукове за разбиване на скали. Предлагаме широка гама от компоненти, съвместими с водещи марки като Epiroc, Rammer, Sandvik, MTB, Allied, Chicago Pneumatic, DNB, Okada, MSB, Furukawa, Stanley, Bretec, Atlas Copco, Krupp и много други. Нашата цел е да осигурим бързо и ефективно обслужване, за да поддържате вашата техника в оптимално състояние.